Types of burners can be very confusing for someone who is not part of the industry. Industrial combustion machines are used for heating chamber ovens and dryers, oxidation systems, casting pits, melting tanks, channel systems, and more. The energy source is the heat created by combustion. Combustible components in the fuel react with oxygen.

The result is a chemical reaction created by the release of heat. Even though flaming mechanisms are highly productive and cost-efficient, their features cannot benefit every processing plant. As an essential component of the facility operation vastly affects production, machinery reliability, fuel consumption, emissions and maintenance cost.

When buying industrial burner systems think about what you want to achieve within your manufacturing plant. Do you want to increase production? Or lower the procedure cost? Once you know the apparatus application within the facility, you can choose the perfect equipment to improve your operation.

 

types of burners

How to choose the ideal machine among all the different types of burners?

As Industrial burner manufacturers, we have one goal. To create customisable low-emissions apparatus that does not sacrifice combustion efficiency, reliability or cost. There is an assortment of flaming machines on the market, but sometimes the offer does not check all the boxes.

When that happens, the only solution is a custom-made device. They will be individually made just for the needs of your processing plant. You can also get your old device refurbished, and modernized by adding new features.

Consulting with the experts will guarantee you the correct type of mechanism, up to the highest safety standards of any industry. The most suitable system for the manufacturing facility will ensure faster production, lower operating costs and undeniable energy savings. There are various types of burners, but the most often used are:

  • Constant speed systems have a distinct layout, which allows them to achieve an incredibly customizable structure with many unique features.
  • Industrial mechanisms have a versatile design and are suitable for various industries. Their flexibility allows for a wide range of ignition procedures.
  • Multi-fuel devices are used in industries where the application requires a stable blast procedure under challenging conditions. As the name suggests, they can operate with two kinds of fuels. Such feature makes them quality-driven and cost-efficient.
  • Low NOx machines were designed to reduce temperature-related fuel-attributable NOx formation. They require a remote control as the regime is connected to the operational temperature that should exceed 850°C.

industrial combustion burners

 

Low NOx industrial combustion burners decrease the formation of NOxes

Industrial burner manufacturers understand that flaming equipment is indispensable for stable operation. Top efficiency, low emission and reliability are crucial where high temperatures are needed. Apparatuses have different procedures integrated into their design. Their main task is to achieve controlled ignition by mixing fuel with oxygen.

The mechanism then produces a flame and a heat-release pattern managed within the combustion chamber. Restrictions in industries are ever-changing, but with environmental awareness, they all seem to go in one direction. Minimizing Nitrogen Oxide emissions.

That is what Low NOx industrial burner systems do. Nitrogen Oxide is a reactive and toxic greenhouse gas and a common byproduct of combustion at high heat. Its exposure can result in respiratory problems, global warming, ground-level ozone, acid rain, smog and even decreased water quality. A low Nox regime moves the flame to the oven. Gas is emitted at a lower temperature reducing the formation of NOxes.

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8 things to consider when choosing between all the types of burners

Industrial combustion burners offer lots of variety, but when it comes down to selecting one, there are many variables to consider. The proper choice will ensure your investment and its life span. With all the additions and new features, there are tons to keep up with. But there are some fundamental aspects that you should keep in mind when choosing machinery. These are a solid foundation you can build on.

  1. Figure out the capacity measured in British thermal units (BTU). The value is basically the minimum and the maximum BTUs that can be released through stable ignition.
  2. Consider the turndown, which is almost as important as capacity. It determines the mechanism’s potential to maneuver various workload sizes.
  3. Think about the function and procedure. Too little capacity can negatively affect production.
  4. Understanding flame geometry is essential. The velocities and back-pressures need to be taken into the account to ensure the flame is not too long or too short.
  5. Choose the proper mounting. There are only two options (wall-mounted, in-duct), but the right one will ensure a longer life and play an essential part in its maintenance.
  6. Know your ignition – don’t forget it’s all about the application.
  7. Getting an adequate temperature will guarantee that the production needs will be met.
  8. Some equipment uses lots of energy, so keep efficiency in mind. Think about the clean firing, low emissions and good mixing.

industrial burner systems